PRODUCTION

TECHNOLOGIES

DEVELOPMENT & DESIGN

QUALITY MANAGEMENT

TECHNIQUES

PAINT SHOP

LOGISTICS

EQUIPMENT MANAGEMENT

  • Equipment Performance Management (OEE Measurements, Loss Analysis, Cost Analysis, Error Analysis)
  • Real-Time Production Data Collection and Follow-up Analysis
  • Visual Management System: ANDON System
  • Error Cards (F-TAGS)
  • 5S and TPM Applications
  • Scheduled Maintenance - Autonomous Management System
  • Equipment Improvement - Development Efforts (KAIZEN)

    • EMPLOYEE DEVELOPMENT OPPORTUNITIES

  • Pre-planned training sessions held at Farel Academy (Employee Development Programs, Basic Skills Trainings, Professional Trainings, Technical Trainings)
  • On-the-Job Trainings
  • White-Collar and Blue-Collar Performance Management Systems
  • Employee Suggestion System
  • Kaizen and Poka-Yoke Activities
  • In-Situ Quality Monitoring and Control Applications (Test Systems, SPC Applications)
  • Pareto Meetings

    • DEMAND ORIENTED PRODUCTION APPROACH

  • VSM (Value Stream Analysis) -Lead Time and Discretion Time Improvement-,
  • VSM (Value Stream Mapping) - Lead time and idle time minimization
  • Pull System Implementation
  • Material and Product Supermarkets
  • Kanban Applications
  • FIFO and Internal Milk Run Applications
  • OPF (One Piece Flow) Applications
    • Supermarket model that feeds the assembly line
    Visual andon system that show the performance of the whole injection line
    		 Kaizen improvements that are reported on the notice boards